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Sorbead India is serving worldwide clients by providing high quality and effective desiccant packaging solutions for protecting the healthcare products.
Our desiccants which are manufactured especially to enhance the shelf life of the medicines and drugs are highly appreciated in the pharmaceutical industry. We are expertise in manufacturing a wide range of moisture controlling packaging solutions including the pharma desiccants for adsorbing the moisture, humidity, odor from the packaging of the product in the boxes, bottles or large shipping containers.Learn More
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Sorbead India is well known for its high-quality absorbers and desiccants. Its Desiccant pillow packs consist of a wide variety of sizes, configurations, and substrates. These can be used to absorb moisture vapor, odor and gas according to your desire. We also provide custom blends that can be used as a multifunction package. The multi-function packs absorb two or more unwanted substances from the container. They are available in a wide range of different sizes of ¼, ½, ¾, 1, 1 ½, 2, 3, 4, 5, 7, 10, 12 or 14 grams. The different materials used for desiccant material silica gel, indicating silica gel, clay, molecular sieve and carbon packed in Tyvek, non-woven or clear view desiccant Packs.
They are used to absorb moisture from 1 gallon can or 10-gallon containers. Desiccant pillow packs are used in pharmaceutical, electronics, diagnostic kits, foods, clothing, powders, vitamins, consumer products, and parts industries to extend the shelf life of the products by absorbing all the moisture and keeping a balance in humidity. Our pillow packs meet FDA and USDA standards and are used in a variety of package applications. These desiccant pouches are also used for the dehumidifier process using a molecular sieve and silica gel packets.
We are prominent manufacturers, suppliers, and exporters of superior quality desiccant pillow packs. These pillow packs are ideal for use in both industries and households for protection from moisture. Desiccant Pillow Pack supplied as per the international standards USFDA ensures high durability and good quality. They have high absorbent capacity for humidity and easily protect containers from moisture damage while goods are in transit. They are also environment-friendly, non-corrosive, and non-toxic and can be disposed of off like any normal waste when removed from containers and boxes after full use.
Desiccants protect your pharmaceuticals by reducing air humidity. Thus, a barrier layer is needed to limit the air exchange. Desiccants come in various forms and have found its important place in the packaging of various pharmaceuticals.
Before selecting the type of desiccant, calculating the correct amount of desiccant is important for maintaining the efficacy of the product and it depends on the following parameters:
- Identifying the type of container. It differs for flexible (eg: foil or polybag) and rigid type (eg: drum or pail)
- Calculating the surface area of the container walls in ft 2 or in 2 for flexible; or the volume of the container in gal., ft3 or in3 for rigid.
- Adsorption rate and adsorption capacity of the desiccants being used.
- A number of units required also differs for flexible containers and rigid containers.
Types of Pharmaceutical Desiccants:
It contains silica gel made from amorphous sodium silicate that is highly absorptive in nature or composition. It absorbs 40% of its own weight and is highly absorbing material unlike others in the market. It is hard, translucent material with an extremely high capacity for moisture at temperatures below 75? F and humidity levels above 40 percent. It is characterized by stable properties, non-toxicity, excellent moisture absorption performance and does not affect any products it comes in contact with. It is especially suitable for the moisture-proof packaging in the pharmaceuticals.
Activated carbon used in controlling objectionable odors and gases through the process of adsorption. Activated carbon has been used extensively for many years as an adsorbent of odors and toxic gasses and it performs unmatchable functions when it comes to adsorption of odours.
Molecular sieve is a very aggressive desiccant that can be used to quickly absorb moisture and odor. Molecular sieves are alumino silicates, a crystalline porous solid with a three-dimensional network with different pore sizes (3-5 Å). They have to be activated prior use and also can be regenerated at higher temperatures (180 oC - 260 oC) .It comes in the form of beads which has specific pore sizes.
Montmorillonite clay is a naturally occurring adsorbent created by the controlled drying of magnesium aluminum silicate. It is a free-flowing granular material with high moisture adsorbing ability from 20 to 80 percent relative humidity under normal packaging and storage conditions.
An important factor that adds to the efficiency of any desiccant is the cover stock, which means material used for its packaging. The cover stock must allow the desiccant to perform its functions without causing any harm to the product. The cover stock allows the desiccant to maintain an acceptable adsorption rate. One common cover stock used widely is Tyvek, a spunbonded, high-density, polyethylene.
Hence, one should always be mindful of all the characteristics of the desiccants and material used in its packaging as well as the packaging of pharmaceuticals. All these parameters are specific to the desiccants in question and therefore are important for the consideration in order to obtain the desired results.
Maintaining and preserving the drug presentation, integrity and performance should be a manufacturer’s highest priority. Moisture management plays a critical role in any pharmaceutical process. In this article, we will analyze the significance of moisture content while packaging moisture-sensitive drugs.
Any exposure of moisture into the pharmaceutical products can subsequently affect the stability of the product. It can influence the chemical stability, crystal structure, powder flow, compaction lubricity, dissolution rate, and lead to the growth of microorganisms as well. Packaging scientists have to be mindful of their product quality right from the manufacturing till packaging. And not just it, they should also consider the fact that the moisture uptake of a product varies considerably during its lifetime, i.e. bulk packing process, storage, primary packing process, storage in consumer container to regular usage by the consumer.
The key role of moisture-sensitive packaging in the pharmaceutical industry is to limit exposure to moisture. Maintaining a low relative humidity level for better protection of humidity-sensitive drugs is crucial. Reports suggest that almost 65% of moisture content in the drugs is caused during the packaging process. Knowing the Equilibrium relative humidity or ERH of a pharmaceutical formulation or product is always beneficial in controlling the packing environment. ERH is the percentage relative humidity (%RH) at which equilibrium is achieved. By ERH value, one can predict if the material is likely to absorb or lose moisture at a given %RH.
The use of desiccants is a great option for humidity management in moisture sensitive packaging of drugs. Silica Gel Pouches, Molecular Sieve Pouches, Clay Desiccant sachet, and Activated Carbon Sachet are some of the commonly used desiccants in the pharmaceutical industry. To choose the right desiccant, it is important to know how much water vapor can be absorbed by the desiccant at various relative humidity.
Sorbead India is a supplier of USFDA approved and DMF free desiccant packets in large sizes such as Unit Pack. Desiccant Unit Packs are available in different large unit sizes and packed in different packaging material. We supply Tyvek Paper packaging Unit Packs, Cotton and Polyester Cloths bags of unit packs which are non-woven and moisture protection and can be used for long periods. A unit refers to a Military Specification for packaging. It is the quantity of desiccant which will absorb a percentage of its weight at certain levels of moisture. For expediency, one unit is approximately equivalent to one ounce.
Different desiccants are used to fill the unit pack such as silica gel white beads, molecular sieve beads, activated carbon, and clay. Silica Gel Unit Paks are used in Pharmaceutical, Foods, Electronics, Textile, Freeze Dried, Agriculture and Stationery Industries where moisture and humidity control is very essential. They are available in different sizes like 1/6, 1/3, 1/2, 1, 2, 4, 6, 8, 16 or 80 units and you can select the desired units.
Unit Packs offer drying applications for all sizes of packaging. These Unit Paks meet or exceed MIL Spec 3464, Type I – II. They can be used to pack 5-gallon pail (1/6-2 “unit”) or 30-gallon drum (1-80 “unit”). Desiccant unit packs find a wide variety of applications in Rolled Steel, computers, aerospace, automobile parts, military equipment, crates, etc.
These Unit Paks are inexpensive and proficient desiccants. The desiccant packets will provide protection from moisture, mildew, mold & corrosion of the contents of a completely sealed container during storage and shipment. They range in size from very small to very large depending on your needs. When using the right amount of desiccants, the inside of a sealed container will be in the same condition as it was when originally packaged.